About Quenching

I’m looking at the 2lb drum and thinking of what apparatus I might rig up for quenching. I think the usual quenching method is to remove the drum from the grill and open the latch to release the beans onto a screen thru which air is forced. My fear is this could be a little cumbersome given the drum is attached to a long spit and I’d have to tip the assembly to get the beans out. I’d probably burn myself or my helper after i poked him in the eye with the spit or some other similar problem. I’m envisioning an alternative. Suppose i constructed a wind tunnel rectangular in shape and sized to fit the drum with minimal gap around the edges of the drum. Then, i could quickly transfer the drum and spit assembly to the wind tunnel gadget. Once placed, i’d turn the spit with its handle until the quenching was completed. The possible downside is that quenching might be a little slow since the thermal mass of the drum would have to be cooled along with the beans. My thought is that it would work OK as long as the fan was strong enough and the holes in the drum were plenty enough so that air-flow restriction thru the drum and beans is not a problem.
Do you have any thoughts on this concept?
Has anyone tried it?


Originally posted on the RK Drums joomla-easydiscuss forum on 2014-01-28.
Source: http://rkdrums.com/index.php/en/support/rk-questions-a-answers/about-quenching

Hi Ed,

An interesting idea to be sure. You’re indeed correct about trying to cool the mass of the beans+drum. It would take awhile and some horsepower. The largest downside would be repeat roasts and your beans cooking longer than you would like. Your drum would be no longer hot to start your next roast and your roasting cycles would be very inefficient and delayed. To my knowledge no one has ever created such a thing, and ..I’m about to make an argument that you don’t need to.

So here’s why. I can easily sympathize with your comical impressions of people losing eyes and permanently getting disfigured by metal and coffee at 600F. Made me smile at that. I remember personally, upon my own foray into RK roasting back in 2003, when I was a customer much like yourself and not running the business, thinking almost nearly the same thing. The first time I saw the roast process underway, I remember thinking, I’m surely going to burn myself to death. I’m not sure I can safely manhandle all that hot equipment without causing mass carnage to myself and others.

After having watched Ron roast and show me the technique…with only 1 glove on the left hand (if you’re right handed) I really wasn’t sure. Ron assured me I only needed 1 glove on my non-dominant hand.

After trying the technique, it’s really quite easy to handle. Opening the drum with your gloved hand is a simple one-handed operation. The whole assembly gently lifts up and spins rather comfortably in your hand and with a simple flick of the thumb dumps the coffee into your Model T cooler or cooling contraption. And the hot drum immediately goes back to the refill station to get loaded again for the next roast.

I can tell you, now after what..10+ years…that the operation is completely automatic and I do the whole process without having to think about it. In all that time..I’ve burned myself 1 single solitary time and that was because I didn’t pull my glove up on my wrist and when i leaned over for something my forearm grazed the drum. I promise you. Getting burned, should it happen, will only happen once. You learn real, real quick not to do that again :wink: And also nobody has been impaled as yet. Though I might make that a goal for one particularly irritating neighbor. :wink:

Seriously though, it really isn’t, in my opinion, a point of consideration at all. I teach some 25 new roasters a week to roast with this technique and there are nearly 10,000 RK roasters around the world, and none have any major issues with the method. Most describe it as very easy and flexible. If someone were physically impaired and had limited use of their hands/arms…then I could see an issue.

There is a certain technique, which I will drill you through on the phone if you would like. I will encourage you, once you get your roaster built, to drill through the motions while everything is cold to get the feel of it down. After a few times running though the motion, it’s just like riding a bike and without injury to yourself and bystanders.

Call me if you would like and I will walk you through the process, and through any questions you may have. It’s what I do!

Thanks so much!
Shane

On one last note, the 2LB drum is extremely light…almost no weight to it at all and especially easy to handle. The 12LB drum is a combined 35LB monster however and, while the roast and load/unload technique is exactly the same, you do have to have a small pinch of muscle to lug it around. (I have one lady in Ghana West Africa who does it) But that bad boy can spit out 45LB of finished coffee an hour, so it’s worth the trade off.
Thanks

OK, I think you’ve convinced me to abandon the turbo-wind-tunnel idea. I’ll mothball that one for now and take a trip to Home Depot to look for a bathroom fan of some kind. Hopefully they won’t make me agree to use it only for the purpose intended!
The Grill I have is a Charbriol “RED” grill. It has three front to back burners and a full metal trough between the burners and the grill surface or drum in this case. The trough completely covers all flames. It’s rated at 30,000 BTU but has no trouble getting to 600+ degrees according to its own lid mounted gauge. Do you think this grill will work OK for a 2 or 4 lb drum? You can see a successor model of the grill at the link below. The successor model looks the same as mine but has a few more BTUs. Again my version is rated at 30,000 BTU’s. Let me know what you think and thanks much for your help with this.
Ed
http://www.homedepot.com/p/t/100659435?catalogId=10053&langId=-1&storeId=10051&AID=10368321&PID=2687457&SID=4ae9d515e9794da9afdbc22173b31c75&cm_mmc=CJ-_-2687457-_-10368321&cj=true&N=bwo5h&R=100659435